Structural composition
The equipment mainly consists of a mixing system, a vacuum system, a temperature control system, and a lifting system. The mixing system consists of low-speed mixing paddle (common Fried Dough Twists frame type, etc.) and high-speed dispersion gear plate, and the mixing paddle is cast from stainless steel with high precision; The vacuum system adopts a combination of soft seals and three mechanical seals to ensure vacuum stability; The barrel body is a double-layer jacket structure, equipped with a circulating temperature control device to achieve heating or cooling requirements; The lifting system is mostly driven by hydraulic pressure, which facilitates material loading and unloading and equipment cleaning.
Working principle
The stirring blade rotates in the opposite direction while revolving around the common axis, and is combined with the high-speed dispersing gear plate that rotates with the common axis to form a composite stirring action. At the same time, the rotary scraper operates synchronously to scrape the material from the barrel wall to the vicinity of the blade, avoiding material residue and achieving uniform mixing, emulsification, and shearing of the material in a short period of time. It can also solve the problem of "climbing" during material mixing.
Product parameters
|
Mixer |
Design volume |
300L |
|
Working volume |
240L |
|
Low speed mixing system |
Stirring power |
11KW |
|
Revolution speed |
0-30rpm/min |
|
Rotational speed |
0-65rpm/min |
|
Mixing blade form |
Spiral fried dough twists |
|
Material |
304 stainless steel |
|
High-speed decentralized system |
Strong dispersion speed |
0-2000rpm/min (adjustable) |
|
Distributed motor |
11KW |
|
Dispersion disk diameter |
180mm |
|
Material |
304 stainless steel |
|
Scraping the wall |
Quantity |
1 group |
|
Material |
SUS304 and Teflon |
|
Speed |
Consistent with the planetary revolution speed |
|
Lifting system |
Power up and down |
3 Hydraulic |
|
Elevating height |
750mm |
|
Vacuum system |
Vacuum power |
|
|
Vacuum degree |
≤－0.095Mpa |
|
Jacket |
Double layered jacket, can be heated or cooled by water or oil |
Scope of application
1. Energy: various battery slurries and pastes (lithium batteries, nickel chromium batteries, nickel hydrogen batteries, fuel cells, power batteries, etc.);
2. Electronic appliances: solder paste, ceramic paste, magnetic materials, silicone ink, electronic adhesive, PVC plastic, electronic appliance sealing adhesive, hot melt adhesive, various precious metal powders and pastes;
3. Chemicals: various sealants, adhesives (silicone sealant, polysulfide sealant, polyurethane sealant, hollow glass sealant, waterproof sealant, structural sealant, anaerobic adhesive, stone adhesive, mold adhesive, etc.), synthetic resin rubber, ink, putty, abrasives (paste), wax products, synthetic rubber, synthetic resin, various powder materials, ceramic pigments;
4. Pharmaceuticals: various soft ointments, high polymer gel (medical patches, children's antipyretic patches, cold quick patches, ice patches, eye patches), dental products;
5. Cosmetics and daily chemicals: skin cream, lipstick, lipstick, lotion, gel, facial mask, eye black, foundation make-up, nail polish, toothpaste, soap;
6. Food: a mixture of various paste and paste like substances, seasonings, jams, chocolate pastes.
Product features
Mixing without dead corners and with high efficiency: The distance between the mixing blade and the bucket wall is only 2-4mm, and the unique forward rotation and reverse rotation mixing method, combined with the action of the scraper, completely eliminates mixing dead corners, and can achieve complete material mixing in 36 turns.
Strong process adaptability: The vacuum degree can reach -0.098MPa, which can efficiently remove moisture and volatile substances from materials, meeting the requirements of defoaming process; The temperature control range is 0-220 ℃, with an error of only ± 1 ℃. The PT100 temperature measuring device can accurately monitor the temperature of materials in real time; Variable frequency stepless speed regulation design, and the ability to replace mixers of different shapes to adapt to different material characteristics.
Easy to maintain and clean: The inner wall of the barrel has undergone mirror polishing treatment, with no dead corners of material adhesion, making subsequent cleaning operations convenient and meeting the hygiene and process cleanliness requirements of multiple industries.
