Working principle

The vacuum homogenizer emulsifier uses a powerful motor to drive the rotor to rotate at high speed, creating a vacuum between the rotor and stator. The material is sucked in from the upper and lower parts of the rotor and stator. The strong kinetic energy causes the rotor to generate extremely high linear velocity. The material undergoes strong impact, crushing, centrifugal extrusion, liquid layer friction, and strong shear between the rotor and stator, and then flies out, generating strong turbulence. Under appropriate emulsifiers and mature processes, it undergoes repeated cycles of depolymerization, dispersion, homogenization, refinement, and shear, thus forming a stable emulsion.

Structural composition

A vacuum homogenizer emulsifier typically consists of a vacuum resistant container, high-speed homogenizer, scraper stirrer, vacuum pump, hydraulic pump, heating and cooling system, electrical control system, etc.

Product features

Versatile functions: It can be configured with vacuum pumping, heating, cooling, temperature control, pH monitoring and other functions to meet various process needs.
Good airtightness: The airtight lifting cover and barrel flange are precision machined and formed, with high matching accuracy, good airtightness, and long-lasting pressure retention, which can effectively prevent material contamination.
Good homogenization effect: highly coordinated between the rotor and stator, high operating line speed, able to quickly disperse and dissolve materials, and good emulsification effect.
Easy to operate: The lifting mechanism control is convenient and precise, the emulsifier speed is displayed digitally, with stepless speed regulation, stable operation, low noise, and can be used continuously for a long time.
Easy to clean: The parts in contact with the material are mirror polished, easy to clean without hanging materials, and can meet GMP standards.

Key operating points

Parameter control
Temperature: Set according to the characteristics of the raw materials (such as protein raw materials requiring ≤ 65 ℃ to prevent denaturation).
Pressure: Ensure that the vacuum degree meets the standard and avoid residual bubbles.
Speed: For high viscosity materials, the homogenization speed should be reduced to prevent equipment overload.
Cleaning and maintenance
CIP cleaning is carried out after each batch of production to prevent cross contamination.
Regularly check the wear of the seals and replace the scraper and rotor.
safety protection
Wear goggles and gloves during operation to prevent hot liquids or chemicals from splashing out.
Regularly check safety functions such as overheating protection and overload protection.

Scope of application

Product details

	Vacuum gauge	Air filter	Wall scraping mirror	Lighting mirror
	Material import	Spice entrance	Spray ball	Discharge outlet

Product parameters