Equipment structure and working principle
Dual planetary mixing system
The equipment is equipped with low-speed agitator (such as Fried Dough Twists frame type and multi blade type) and high-speed dispersion shaft. The agitator rotates while revolution (planetary carrier rotation), forming a complex movement track. The speed of revolution and rotation is independently adjusted by a variable frequency motor (such as revolution 0-40 RPM and rotation 0-1500 RPM), and rapid mixing of materials is achieved through strong shearing and kneading effects.
Scratching and anti sticking design
The planetary carrier integrates a movable scraper that rotates closely against the precision polished barrel wall, scraping away residual materials in real time to avoid dead corners and clumps. Some models use hydraulic lifting brackets for easy operation and maintenance of the cover and mixer.
Temperature control and vacuum system
Heating/Cooling: The kettle body supports jacket circulation heating (water/oil medium) or steam heating, with a temperature control accuracy of ± 1 ℃. The bottom coil is matched with a guide plate to achieve efficient cooling.
Vacuum operation: Mechanical seals and trapezoidal soft seals are designed to support vacuum environments, with a vacuum degree of up to -0.098 MPa, suitable for processes such as degassing and volatile removal.
Product parameters
|
Mixer |
Design volume |
500L |
|
Working volume |
400L |
|
Low speed mixing system |
Stirring power |
15KW |
|
Revolution speed |
0-30rpm/min |
|
Rotational speed |
0-65rpm/min |
|
Mixing blade form |
Spiral fried dough twists |
|
Material |
304 stainless steel |
|
High-speed decentralized system |
Strong dispersion speed |
2000rpm/min (adjustable) |
|
Distributed motor |
15KW |
|
Dispersion disk diameter |
200mm |
|
Material |
304 stainless steel |
|
Scraping the wall |
Quantity |
1 group |
|
Material |
SUS304 and Teflon |
|
Speed |
Consistent with the planetary revolution speed |
|
Lifting system |
Power up and down |
4 Hydraulic |
|
Elevating height |
930mm |
|
Vacuum system |
Vacuum power |
|
|
Vacuum degree |
≤－0.098Mpa |
|
Jacket |
Double layered jacket, can be heated or cooled by water or oil |
Scope of application
1. Energy: various battery slurries and pastes (lithium batteries, nickel chromium batteries, nickel hydrogen batteries, fuel cells, power batteries, etc.);
2. Electronic appliances: solder paste, ceramic paste, magnetic materials, silicone ink, electronic adhesive, PVC plastic, electronic appliance sealing adhesive, hot melt adhesive, various precious metal powders and pastes;
3. Chemicals: various sealants, adhesives (silicone sealant, polysulfide sealant, polyurethane sealant, hollow glass sealant, waterproof sealant, structural sealant, anaerobic adhesive, stone adhesive, mold adhesive, etc.), synthetic resin rubber, ink, putty, abrasives (paste), wax products, synthetic rubber, synthetic resin, various powder materials, ceramic pigments;
4. Pharmaceuticals: various soft ointments, high polymer gel (medical patches, children's antipyretic patches, cold quick patches, ice patches, eye patches), dental products;
5. Cosmetics and daily chemicals: skin cream, lipstick, lipstick, lotion, gel, facial mask, eye black, foundation make-up, nail polish, toothpaste, soap;
6. Food: a mixture of various paste and paste like substances, seasonings, jams, chocolate pastes.
Selection and configuration suggestions
Basic Configuration
Including the main body of the mixer, hydraulic discharge system, vacuum pump, and control panel, suitable for standard mixing processes.
upgrade options
Heating/cooling system: Choose jacket electric heating, steam heating, or oil circulation heating based on material characteristics.
Multi blade combination: Fried Dough Twists frame, butterfly or outer wheel blades can be selected according to the viscosity and fluidity of different materials.
Automated control: Integrated PLC and speed measurement system, real-time monitoring of mixing speed and temperature, improving process stability.
No dead corners design: Add a scraping blade and a mirror system for easy observation of material status and cleaning.
Maintenance and Durability
The gearbox adopts a planetary gear reducer, which requires regular lubrication and maintenance to reduce noise and improve mechanical efficiency.
The blade and barrel wall materials can be selected from stainless steel or wear-resistant alloys to extend the service life of high viscosity materials.
