The materials are initially mixed using conventional mixers such as anchor and paddle mixers to form a coarse dispersion system. Then, the high shear emulsification head at the bottom or side of the tank rotates at high speed. The centrifugal force generated by the rotor sucks the material into the emulsification head and throws it to the stator slit. When the material passes through the slit, it is subjected to intense shear, friction, extrusion and other effects. The droplets are broken into microns, which form a stable lotion through multiple cycles.
Structural composition
Tank body: Usually made of SUS304 or SUS316L stainless steel material, it is mostly a double-layer design with a jacket, which can achieve heating, insulation or cooling functions. The can lid can be opened or fixed, equipped with mirrors, light holes, cleaning balls, etc.
Mixing and emulsification system: The main motor provides power, usually a variable frequency explosion-proof motor. The transmission device includes reducers, couplings, etc. The emulsifying head is the core component, commonly of the rotor stator type with diverse structures. In addition, slow scraping mixers such as frame type and anchor type may also be equipped.
Control system: Equipped with PLC or touch screen control system, it can accurately set and record process parameters such as speed and temperature, achieving automated production.
Vacuum system: Many emulsion tanks are equipped with vacuum devices that can remove bubbles from the material and prevent product oxidation.
Product application
Fine chemicals
Pharmaceutical industry
Cosmetics industry
Food industry
Electronic production industry
