Equipment composition
A 100L vacuum emulsification unit usually consists of the following parts:
Vacuum homogenization and emulsification pot: used for mixing, homogenization, and emulsification of materials, equipped with high shear homogenization head and stirring device.
Oil phase pot: used for preparing oil phase materials, usually equipped with stirring devices and heating/cooling systems.
Water phase pot: used for preparing water phase materials, also equipped with stirring devices and heating/cooling systems.
Vacuum system: used to extract air from the pot, achieve vacuum defoaming, and improve product quality.
Heating/cooling system: used to regulate the temperature of materials in the pot to meet the needs of different processes.
Electronic control system: used to control the operation of equipment, including the adjustment of parameters such as stirring speed, homogenization speed, temperature, etc.
Other auxiliary components, such as hydraulic lifting systems, operating platforms, lighting fixtures, mirrors, etc., improve the convenience and safety of equipment operation.
Working principle
After the materials are mixed and reacted in the water and oil pots through heating and stirring, they are sucked into the emulsification pot by a vacuum pump. The center stirring and polytetrafluoroethylene scraper in the upper part of the emulsification pot always conform to the shape of the mixing pot, sweeping away the wall sticking materials, so that the scraped materials continuously produce a new surface. Then, through the cutting, compression, and folding of the blades, they are stirred and mixed and flow downwards to the homogenizer below the pot. The materials are then cut in the shear joint by the strong cutting, impact, turbulence and other processes generated between the high-speed rotating cutting wheel and the fixed cutting sleeve. The materials are quickly crushed into particles of 200um-0.2um. Due to the vacuum state inside the emulsification pot, the materials are generated during the mixing process. The bubbles were promptly removed. By using vacuum pumping, the produced products are no longer mixed with bubbles during the mixing process, thereby ensuring the production of products that are glossy, delicate, and have good ductility.
Features of the equipment
High speed homogenization: Using a high shear homogenization head, it can achieve processes such as material granulation, emulsification, mixing, blending, and dispersion in a short period of time.
Vacuum defoaming: Stirring and emulsification are carried out in a vacuum state, effectively avoiding the mixing of bubbles in the material during the stirring process, ensuring the fineness and stability of the product.
Intelligent control: equipped with advanced electronic control system, it can achieve automated operation, and the operation is simple and convenient.
Stable and Durable: The equipment uses high-quality materials and advanced manufacturing processes to ensure its stability and durability.
Hygiene and cleanliness: The parts in contact with materials are made of medical grade 316L or 304 stainless steel, with a mirror polished inner surface that meets hygiene requirements and is easy to clean and disinfect.
Technical specifications
The vacuum emulsifier is mainly composed of a vacuum homogenization emulsifying pot, an oil phase pot, a water phase pot, a vacuum pump, hydraulic (optional), an electrical control system, an operating platform, a pressing system, lighting fixtures, sight glasses, etc.
|
Specification and model |
125L |
|
Emulsifying main pot |
Design volume |
125L |
|
Working volume |
100L |
|
Mixing power (KW) |
1.5 |
|
Mixing speed (rpm) |
0-80 |
|
Homogeneous power (KW) |
3 |
|
Homogenization speed (rpm/min) |
2860 |
|
Heating method |
electrical heating |
|
Specification and quantity of main pot electric heating tubes |
20*220 1000W 6 |
|
Electric heating power (KW) |
6KW |
|
Lifting method and power (KW) |
0.55 |
|
Vacuum power (KW) |
0.37W 4L |
Main pot size mm
(including lifting height) |
1720*920*（2150-2850） |
Tank thickness mm
(Electric heating inside and outside)
Steam heating requires thickening |
4 4 3 |
|
Boiler |
Design capacity of water pot |
80L |
|
Mixing power of water pot |
0.55W |
|
Specification and quantity of water pot electric heating tube |
20*220 6 |
|
Electric heating power of water pot (KW) |
6KW |
|
Tank thickness mm (inside and outside) |
4 3 3 |
|
Frying pan |
Oil pot design capacity |
50L |
|
Mixing power of oil pot (KW) |
0.55KW |
|
Specification and quantity of oil pot electric heating tube |
20*220 1000W 4 |
|
Electric heating power of oil pot (KW) |
4KW |
|
Tank thickness mm (inside and outside) |
3 3 3 |
|
Integrated size of water and oil pot (mm) |
1160*680*1350 |
Performance and configuration
1. The mixing adopts variable frequency speed regulation, allowing the mixing speed to be adjusted freely within 0-60 revolutions per minute to meet different process requirements.
2. The homogenizer adopts German Fluke technology, with a unique structure and high efficiency.
3. Easy to operate and use, with good emulsification and homogenization effect.
4. The German Fluke water circulation homogeneous sealing structure overcomes the problem of material leakage in ordinary seals; The sealing ring will not burn out in a high viscosity or material free state.
5. All parts that come into contact with the material are made of stainless steel, and the inner surface of the container is polished with a mirror of 300EMSH (sanitary grade), which meets the hygiene requirements.
6. Vacuum suction, vacuum defoaming, the entire process is completed in a vacuum state, without cell infection, extending the shelf life of the product.
100L Vacuum Emulsifier Combination - There are two types of combinations to choose from, single emulsification tank and emulsification unit with oil-water pot, both of which can choose different power and mixing forms to achieve the desired performance.
Mixing form - The main pot is a frame type mixing and homogenization head, while the oil-water pot has anchor type mixing, dispersing disc, and blade type mixing.
PLC system - The PLC control system can not only control the equipment, but also connect with remote PC computers installed with automatic processing programs to optimize production time and save power.
Temperature measurement - temperature can be measured from the container wall, or the temperature measurement point can be located in the material in the mixing tank, moving with the revolution, with a temperature difference accuracy of ± 1 ℃.
Lifting methods - double column hydraulic lifting, single column hydraulic lifting, electric screw lifting.
Equipment form - experimental emulsifier, production emulsifier, etc.
Application field
Food: artificial butter, jam, mayonnaise.
Cosmetics: face cream, cream, lotion, toothpaste, dye paste, ionic perm, dioxygenated milk, etc.
Medicine: various ointments (dermatitis tablets), antibiotics, injections.
Comprehensive: resin coatings, paints, shoe polish, chemical fibers, etc.
Pharmaceutical industry: latex, emulsion, ointment (ointment), suppository, oral syrup, etc.
Chemical industry: latex, sauce, saponification products, paints, coatings, resins, adhesives, etc.
Food industry: sauces, cheese, oral liquids, baby food, chocolate, carbohydrates, etc.
Daily chemical industry: shampoo, shower gel, shampoo, laundry detergent, hand sanitizer, etc.
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Product
Emulsifier series
High shear homogenization emulsifying unit
100L vacuum emulsification unit 
