Features of the equipment
High speed homogenization: The high shear emulsifier uses a high-speed rotating shear head, which can achieve material emulsification and mixing in a short period of time, greatly improving production efficiency. The material continuously generates new interfaces in the homogenization pot through the PTFE scraper stirred on the pot, and then passes through the cutting, compression, and folding of the frame mixer to stir and mix, flowing downwards to the homogenizer below the pot body. Then, through the strong cutting, impact, turbulence and other processes generated between the high-speed rotating rotor and stator, the material is cut in the shear joint and quickly crushed into particles of 200nm~2 μ m.
Vacuum defoaming: The equipment is equipped with a vacuum system, which can perform emulsification, homogenization and other processes in a vacuum state, effectively avoiding the mixing of bubbles in the material during the stirring process, ensuring the fineness and stability of the product.
Intelligent control: Some equipment adopts PLC control system, which can achieve automated operation and is simple and convenient to operate. At the same time, the PLC control system can also be connected to remote PC computers installed with automatic machining programs to optimize production time and save power.
Stable and Durable: The equipment uses high-quality materials and advanced manufacturing processes to ensure its stability and durability. The parts in contact with the material are made of medical grade 316L or 304 stainless steel, with a mirror polished inner surface that meets hygiene requirements.
Multifunctionality: The device can be used separately for mixing or homogenization systems, or simultaneously to meet the needs of different processes. At the same time, the equipment also has functions such as heating and cooling, which can adapt to the processing needs of different materials.
Technical specifications
The high shear emulsifier is mainly composed of a vacuum homogenization emulsifying pot, an oil phase pot, a water phase pot, a vacuum pump, hydraulic (optional), an electrical control system, an operating platform, a pressing system, lighting fixtures, mirrors, etc.
|
Specification and model |
38L |
|
Emulsifying main pot |
Design volume |
38L |
|
Working volume |
30L |
|
Mixing power (KW) |
0.75 |
|
Mixing speed (rpm) |
0-80 |
|
Homogeneous power (KW) |
1.5 |
|
Homogenization speed (rpm/min) |
2860 |
|
Heating method |
electrical heating |
|
Specification and quantity of main pot electric heating tubes |
12*170 800W 4 |
|
Electric heating power (KW) |
3.2KW |
|
Lifting method and power (KW) |
0.37 |
|
Vacuum power (KW) |
250W 2L |
|
Main pot size mm |
1460*540*（1850-2370） |
Tank thickness mm
(Electric heating inside and outside)
Steam heating requires thickening |
3 3 3 |
|
Boiler |
Design capacity of water pot |
24L |
|
Mixing power of water pot |
180W |
|
Specification and quantity of water pot electric heating tube |
20*70 4 |
|
Electric heating power of water pot (KW) |
3.2KW |
|
Tank thickness mm (inside and outside) |
3 3 3 |
|
Frying pan |
Oil pot design capacity |
15L |
|
Mixing power of oil pot (KW) |
120KW |
|
Specification and quantity of oil pot electric heating tube |
20*170 800W 4 |
|
Electric heating power of oil pot (KW) |
3.2KW |
|
Tank thickness mm (inside and outside) |
3 3 3 |
|
Integrated size of water and oil pot (mm) |
900*500*1260 |
Working principle
After the materials are mixed and reacted in the water and oil pots through heating and stirring, they are sucked into the emulsification pot by a vacuum pump. The center stirring and polytetrafluoroethylene scraper in the upper part of the emulsification pot always conform to the shape of the mixing pot, sweeping away the wall sticking materials, so that the scraped materials continuously produce a new surface. Then, through the cutting, compression, and folding of the blades, they are stirred and mixed and flow downwards to the homogenizer below the pot. The materials are then cut in the shear joint by the strong cutting, impact, turbulence and other processes generated between the high-speed rotating cutting wheel and the fixed cutting sleeve. The materials are quickly crushed into particles of 200um-0.2um. Due to the vacuum state inside the emulsification pot, the materials are generated during the mixing process. The bubbles were promptly removed. By using vacuum pumping, the produced products are no longer mixed with bubbles during the mixing process, thereby ensuring the production of products that are glossy, delicate, and have good ductility.
Application field
Food: artificial butter, jam, mayonnaise.
Cosmetics: face cream, cream, lotion, toothpaste, dye paste, ionic perm, dioxygenated milk, etc.
Medicine: various ointments (dermatitis tablets), antibiotics, injections.
Comprehensive: resin coatings, paints, shoe polish, chemical fibers, etc.
Pharmaceutical industry: latex, emulsion, ointment (ointment), suppository, oral syrup, etc.
Chemical industry: latex, sauce, saponification products, paints, coatings, resins, adhesives, etc.
Food industry: sauces, cheese, oral liquids, baby food, chocolate, carbohydrates, etc.
Daily chemical industry: shampoo, shower gel, shampoo, laundry detergent, hand sanitizer, etc.
Home
Product
Emulsifier series
High shear homogenization emulsifying unit
30L high shear emulsification unit 
