Basic structure
Vacuum homogenization emulsifying pot: The main pot has a capacity of generally 250L and a working volume of about 200L. The inner wall is mostly made of SUS316L stainless steel material, which has good corrosion resistance. The pot body has a three-layer structure, with a heating and insulation jacket formed between the inner and middle layers, which can be heated or cooled by introducing a thermal conductive medium or cooling water.
Pre mixing pot: including a water pot and an oil pot, used for pre mixing water phase and oil phase materials. The capacity of water and oil pots varies depending on the design of different manufacturers. Generally, the capacity of water pots is around 130L-160L, while that of oil pots is around 100L-130L.
Mixing system: usually includes a frame type scraping wall mixer and a central mixer, and the mixing speed can be adjusted by frequency conversion. The scraper mixer can make the PTFE scraper stick tightly to the pot wall, preventing materials from sticking to the wall.
Homogenization system: The upper homogenization method is commonly used, and the homogenization motor power is generally around 4KW, with a speed of up to 2800r/min-3000r/min. Through the shear action between the high-speed rotating cutting wheel and the fixed cutting sleeve, the material is crushed into small particles.
Vacuum system: Using a water ring vacuum pump, the pot can reach a maximum vacuum degree of about 0.09MPa, which is used to remove bubbles generated during the mixing process of materials, preventing material oxidation and pollution.
Heating and temperature control system: Electric heating or steam heating can be used, and the heating temperature can be set arbitrarily and automatically controlled. There is an insulation layer outside the interlayer to reduce heat loss.
Hydraulic lifting system: used for lifting and lowering the lid of the pot, facilitating feeding and cleaning. Some equipment also has a tilting function for the pot body, making it easy to discharge.
Working principle
The materials are mixed and reacted by heating and stirring in water and oil pots, and then sucked into the emulsification pot by a vacuum pump. In the emulsifying pot, the material is continuously stirred at the center and scraped to create new interfaces, and then flows downwards to the homogenizer below the pot body. Under the strong shearing, impact, turbulence and other effects between the high-speed rotating cutting wheel and the fixed cutting sleeve, the material is quickly broken into particles of 200nm-2um. At the same time, due to the vacuum state inside the pot, the bubbles generated during the stirring process of the material are promptly removed, thus obtaining a uniform and delicate emulsified product.
Product features
Safe production: The main pot emulsification process is carried out under fully sealed conditions, preventing contamination from dust and microorganisms, ensuring product quality and safety.
Accurate temperature control: The material can be heated by electric heating or steam heating. The heating temperature can be set arbitrarily and automatically controlled. The material can also be cooled by connecting cooling water, making the operation simple and convenient.
High speed mixing without residue: The materials in the pot are sheared, dispersed, and emulsified through high-speed internal circulation of the homogenizer, combined with forward and reverse double stirring, which can effectively solve the problem of material sticking to the pot wall without leaving any dead corners. Material dispersion, homogenization, emulsification, etc. can be completed in a short time.
Hygiene meets standards: The parts in contact with materials are made of high-quality stainless steel, which complies with GMP requirements and specifications.
Technical specifications
The vacuum homogenizer emulsifier is mainly composed of a vacuum homogenizer emulsifier pot, an oil phase pot, a water phase pot, a vacuum pump, hydraulic (optional), an electrical control system, an operating platform, a pressing system, lighting fixtures, mirrors, etc.
|
Specification and model |
250L |
|
Emulsifying main pot |
Design volume |
250L |
|
Working volume |
200L |
|
Mixing power (KW) |
2.2 |
|
Mixing speed (rpm) |
0-80 |
|
Homogeneous power (KW) |
5.5 |
|
Homogenization speed (rpm/min) |
2860 |
|
Heating method |
electrical heating |
|
Specification and quantity of main pot electric heating tubes |
20*350 2000W 6 |
|
Electric heating power (KW) |
12KW |
|
Lifting method and power (KW) |
1.5 Hydraulic |
|
Vacuum power (KW) |
1.5KW |
Main pot size mm
(including lifting height) |
2150*1090*（2250-3200） |
Tank thickness mm
(Electric heating inside and outside)
Steam heating requires thickening |
5 4 3 |
|
Boiler |
Design capacity of water pot |
200L |
|
Mixing power of water pot |
1.5KW |
|
Specification and quantity of water pot electric heating tube |
20*350 6 |
|
Electric heating power of water pot (KW) |
12KW |
|
Tank thickness mm (inside and outside) |
4 3 3 |
|
Frying pan |
Oil pot design capacity |
100L |
|
Mixing power of oil pot (KW) |
1.5KW |
|
Specification and quantity of oil pot electric heating tube |
20*220 1000W 6 |
|
Electric heating power of oil pot (KW) |
6KW |
|
Tank thickness mm (inside and outside) |
3 3 3 |
|
Integrated size of water and oil pot (mm) |
1160*680*1350 |
|
Width of the middle platform (mm) |
700 |
Application field
Food: artificial butter, jam, mayonnaise.
Cosmetics: face cream, cream, lotion, toothpaste, dye paste, ionic perm, dioxygenated milk, etc.
Medicine: various ointments (dermatitis tablets), antibiotics, injections.
Comprehensive: resin coatings, paints, shoe polish, chemical fibers, etc.
Pharmaceutical industry: latex, emulsion, ointment (ointment), suppository, oral syrup, etc.
Chemical industry: latex, sauce, saponification products, paints, coatings, resins, adhesives, etc.
Food industry: sauces, cheese, oral liquids, baby food, chocolate, carbohydrates, etc.
Daily chemical industry: shampoo, shower gel, shampoo, laundry detergent, hand sanitizer, etc.
On site case
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Product
Emulsifier series
High shear homogenization emulsifying unit
250L vacuum homogenization emulsification unit 
