Features of the equipment
Simple structure and easy operation: The 5L high shear emulsification unit is compact in design, simple in structure, and easy to operate and maintain.
Reliable performance: The device uses high-quality materials and manufacturing processes to ensure its stability and durability.
Efficient Energy Saving: The equipment is equipped with a mixing and homogenization system that can process materials in a short period of time while reducing energy consumption.
Hygiene and cleanliness: The parts in contact with materials are made of medical grade 316L or 304 stainless steel, with a mirror polished inner surface that meets hygiene requirements and is easy to clean and disinfect.
Multifunctionality: The device can be used separately for mixing or homogenization systems, or simultaneously to meet the needs of different processes.
Working principle
The materials are mixed and reacted by heating and stirring in water and oil pots, and then sucked into the emulsification pot by a vacuum pump. By stirring at the center of the upper part of the emulsifying pot, a polytetrafluoroethylene scraper is used to sweep away the wall sticking material, creating a new interface for the material. Then, through the cutting, compression, and folding of the blades, it is directed towards the homogenizer below the pot body. The material is cut in the shear joint by the strong shearing, impact, turbulence and other processes generated between the high-speed rotating cutting wheel and the fixed cutting sleeve, and quickly crushed into small particles. At the same time, due to the vacuum state inside the emulsifying pot, the bubbles generated during the mixing process of the material are promptly removed.
Technical specifications
The high shear emulsifier is mainly composed of a vacuum homogenization emulsifying pot, an oil phase pot, a water phase pot, a vacuum pump, hydraulic (optional), an electrical control system, an operating platform, a pressing system, lighting fixtures, mirrors, etc.
|
Specification and model |
5L |
|
Emulsifying main pot |
Design volume |
6.3L |
|
Working volume |
5L |
|
Mixing power (KW) |
0.18 |
|
Mixing speed (rpm) |
0-120 |
|
Homogeneous power (KW) |
0.55 |
|
Homogenization speed (rpm/min) |
0-3400 |
|
Heating method |
electrical heating |
|
Specification and quantity of main pot electric heating tubes |
12*150 700W 2 |
|
Electric heating power (KW) |
1.4KW |
|
Lifting method and power (KW) |
0.12 |
|
Vacuum power (KW) |
120W 1L |
|
Main pot size mm |
1000*450*1560 |
Tank thickness mm
Electric heating (internal and external) |
3 3 3 |
|
Boiler |
Design capacity of water pot |
6.3L |
|
Mixing power of water pot |
40W |
|
Specification and quantity of water pot electric heating tube |
12*150 700W 2 |
|
Electric heating power of water pot (KW) |
1.4KW |
|
Tank thickness mm (inside and outside) |
3 3 3 (standard double-layer pot) |
|
Frying pan |
Oil pot design capacity |
4L |
|
Mixing power of oil pot (KW) |
40KW |
|
Specification and quantity of oil pot electric heating tube |
12*150 700W 2 |
|
Electric heating power of oil pot (KW) |
1.4KW |
|
Tank thickness mm (inside and outside) |
3 3 3 (standard double-layer pot) |
|
Integrated size of water and oil pot (mm) |
610*260*600 |
Application field
Food: artificial butter, jam, mayonnaise.
Cosmetics: face cream, cream, lotion, toothpaste, dye paste, ionic perm, dioxygenated milk, etc.
Medicine: various ointments (dermatitis tablets), antibiotics, injections.
Comprehensive: resin coatings, paints, shoe polish, chemical fibers, etc.
Pharmaceutical industry: latex, emulsion, ointment (ointment), suppository, oral syrup, etc.
Chemical industry: latex, sauce, saponification products, paints, coatings, resins, adhesives, etc.
Food industry: sauces, cheese, oral liquids, baby food, chocolate, carbohydrates, etc.
Daily chemical industry: shampoo, shower gel, shampoo, laundry detergent, hand sanitizer, etc.
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Product
Emulsifier series
High shear homogenization emulsifying unit
5L high shear emulsification unit 
