Features of the equipment
High speed homogenization: The high shear homogenization head adopts a claw type dual bite design, where materials are simultaneously sucked in from the upper and lower parts of the stator and rotor, increasing the probability of shearing exponentially. At the same time, it avoids the problem of blind spots in the upper part of the material, ensuring that processes such as material granulation, emulsification, mixing, blending, and dispersion are completed in a short period of time.
Scraping and mixing: Scraping and mixing materials roll without dead corners, ensuring no residue in the pot and truly complying with GMP standards.
Vacuum defoaming: By using vacuum pumping, the produced products are no longer mixed with bubbles during the mixing process, thereby ensuring the production of products that are glossy, delicate, and have good ductility.
Intelligent control: equipped with PLC control system, one click parameter setting, clear and controllable mixing, heating, and homogenization process, greatly reducing the difficulty of manual operation.
Stable and durable: Adopting internationally renowned mechanical seal technology, the equipment ensures stable operation under high vacuum and high shear conditions, reducing maintenance frequency.
Multi functional matching: The main pot, water pot, and oil pot are reasonably matched, supporting raw material pretreatment and mixed production respectively, which can meet the needs of laboratory small-scale testing and high-quality production in small batches.
Working principle
After the materials are mixed and reacted in the water and oil pots through heating and stirring, they are sucked into the emulsification pot by a vacuum pump. The center stirring and polytetrafluoroethylene scraper in the upper part of the emulsification pot always conform to the shape of the mixing pot, sweeping away the wall sticking materials, so that the scraped materials continuously produce a new surface. Then, through the cutting, compression, and folding of the blades, they are stirred and mixed and flow downwards to the homogenizer below the pot. The materials are then cut in the shear joint by the strong cutting, impact, turbulence and other processes generated between the high-speed rotating cutting wheel and the fixed cutting sleeve. The materials are quickly crushed into particles of 200um-0.2um. Due to the vacuum state inside the emulsification pot, the materials are generated during the mixing process. The bubbles were promptly removed. By using vacuum pumping, the produced products are no longer mixed with bubbles during the mixing process, thereby ensuring the production of products that are glossy, delicate, and have good ductility.
Technical specifications
|
Specification and model |
12.5L |
|
Emulsifying main pot |
Design volume |
12.5L |
|
Working volume |
10L |
|
Mixing power (KW) |
0.25 |
|
Mixing speed (rpm) |
0-120 |
|
Homogeneous power (KW) |
0.55 |
|
Homogenization speed (rpm/min) |
0-3400 |
|
Heating method |
electrical heating |
|
Specification and quantity of main pot electric heating tubes |
12*150 700W 4 |
|
Electric heating power (KW) |
2.8KW |
|
Lifting method and power (KW) |
0.12KW |
|
Vacuum power (KW) |
120W 1L |
|
Main pot size mm |
1000 * 540 * 1660 itinerary |
Tank thickness mm
Electric heating (internal and external)
(Steam heating requires thickening) |
3 3 3 |
|
Boiler |
Design capacity of water pot |
12L |
|
Mixing power of water pot |
40W |
|
Specification and quantity of water pot electric heating tube |
12*150 4 |
|
Electric heating power of water pot (KW) |
2.8KW |
|
Tank thickness mm (inside and outside) |
3 3 3 |
|
Frying pan |
Oil pot design capacity |
5L |
|
Mixing power of oil pot (KW) |
40KW |
|
Specification and quantity of oil pot electric heating tube |
12*150 700W 2 |
|
Electric heating power of oil pot (KW) |
1.4KW |
|
Tank thickness mm (inside and outside) |
3 3 3 |
|
Integrated size of water and oil pot (mm) |
610*310*600 |
Performance and configuration
1. The mixing adopts variable frequency speed regulation, allowing the mixing speed to be adjusted freely within 0-60 revolutions per minute to meet different process requirements.
2. The homogenizer adopts German Fluke technology, with a unique structure and high efficiency.
3. Easy to operate and use, with good emulsification and homogenization effect.
4. The German Fluke water circulation homogeneous sealing structure overcomes the problem of material leakage in ordinary seals; The sealing ring will not burn out in a high viscosity or material free state.
5. All parts that come into contact with the material are made of stainless steel, and the inner surface of the container is polished with a mirror of 300EMSH (sanitary grade), which meets the hygiene requirements.
6. Vacuum suction, vacuum defoaming, the entire process is completed in a vacuum state, without cell infection, extending the shelf life of the product.
10L high shear emulsifier combination - There are two types of machine combinations to choose from, single emulsifier tank and emulsifier unit with oil-water pot, both of which can choose different power and mixing forms to achieve the desired performance.
Mixing form - The main pot is a frame type mixing and homogenization head, while the oil-water pot has anchor type mixing, dispersing disc, and blade type mixing.
PLC system - The PLC control system can not only control the equipment, but also connect with remote PC computers installed with automatic processing programs to optimize production time and save power.
Temperature measurement - temperature can be measured from the container wall, or the temperature measurement point can be located in the material in the mixing tank, moving with the revolution, with a temperature difference accuracy of ± 1 ℃.
Lifting methods - double column hydraulic lifting, single column hydraulic lifting, electric screw lifting.
Equipment form - experimental emulsifier, production emulsifier, etc.
Application field
Cosmetics industry: It is used to produce face cream, lotion, essence, hair conditioner and other products to ensure the fineness and stability of the products.
Daily chemical products industry: used for producing hand sanitizer, toothpaste, washing products, etc., to improve the cleaning effect and taste of products.
Pharmaceutical industry: It is used to produce Chinese and western ointment, gel, suspension, capsule, oral liquid and other drugs to ensure the uniformity and stability of drugs.
Food industry: Although the direct industry classification may not be explicitly mentioned, based on its emulsifying and homogenizing functions, it can be inferred that this equipment is also suitable for the production of certain products in the food industry that require fine mixing and homogenization, such as certain seasonings, sauces, etc.
Chemical new materials: resin coatings, adhesives, nano material dispersions, industrial additives, etc., enhance product performance stability.