Basic structure
Main pot: The design capacity is generally 350L, and the working capacity is about 300L. The material is mostly SUS304 stainless steel, and the inner wall is mirror polished. The pot has a three-layer structure with a jacket, which can be heated or cooled. The pot lid is usually an electric lifting type, equipped with a feeding port, observation window, vacuum extraction port, etc.
Pre mixing pot: includes a water pot and an oil pot. The working volume of the water pot is generally about 250L, and the working volume of the oil pot is about 150L. It is used for pre mixing water phase and oil phase materials, and there is a stirring device at the bottom.
Mixing system: It adopts forward and backward bidirectional mixing blades, usually a frame type mixer with a scraper. The scraper material is polytetrafluoroethylene, which can adhere to the pot wall to prevent material from sticking to the wall. The mixing motor power is generally 3KW, and the speed can be adjusted from 0-60 revolutions per minute.
Homogenization system: It is mostly an upper homogenization method, with a homogenization motor power of about 7.5KW and a speed of 0-3500rpm. Through the shear action between the high-speed rotating rotor and stator, the material is crushed into small particles.
Vacuum system: equipped with a water ring vacuum pump, such as 2BV type, with a power of about 2.2KW, which can achieve a vacuum degree of -0.08MPa or below in the pot, used to remove bubbles generated during the mixing process of materials.
Heating and temperature control system: Steam heating or electric heating can be used, and the electric heating power is generally around 18KW. The temperature can be automatically controlled.
Lifting and discharging system: The pot cover adopts hydraulic lifting, with a power of about 2.2KW. There are two discharging methods: direct feeding from the pot bottom and tilting of the pot body.
Working principle
After pre mixing the materials in the water and oil pots, they are sucked into the emulsifying pot by a vacuum pump. In the emulsifying pot, the mixer continuously cuts, compresses, and folds the material, causing it to flow downwards towards the homogenizer. In the homogenizer, the high-speed rotating rotor and stator produce strong shearing, dispersing, and impact effects, crushing the material into particles of 200nm-2 μ m. At the same time, the vacuum system extracts the bubbles, thereby obtaining a uniform and delicate emulsified product.
Technical specifications
The high cut homogenizer emulsifier is mainly composed of a vacuum homogenizer emulsifier pot, an oil phase pot, a water phase pot, a vacuum pump, hydraulic (optional), an electrical control system, an operating platform, a pressing system, lighting fixtures, mirrors, etc.
|
Specification and model |
350L |
|
Emulsifying main pot |
Design volume |
350L |
|
Working volume |
300L |
|
Mixing power (KW) |
3 |
|
Mixing speed (rpm) |
0-63 |
|
Homogeneous power (KW) |
7.5 |
|
Homogenization speed (rpm/min) |
2860 |
|
Heating method |
electrical heating |
|
Specification and quantity of main pot electric heating tubes |
20*350 2000W *9 |
|
Electric heating power (KW) |
18 |
|
Lifting method and power (KW) |
Hydraulic lifting 2.2 |
|
Vacuum power (KW) |
2.2 |
Main pot size mm
(including lifting height) |
2300*1280*（2380-3480） |
Tank thickness mm
(Electric heating inside and outside)
Steam heating requires thickening |
6 5 4 |
|
Boiler |
Design capacity of water pot |
240L |
|
Mixing power of water pot |
1.5KW |
|
Specification and quantity of water pot electric heating tube |
20*350 9 |
|
Electric heating power of water pot (KW) |
18KW |
|
Tank thickness mm (inside and outside) |
5 4 3 |
|
Frying pan |
Oil pot design capacity |
150L |
|
Mixing power of oil pot (KW) |
1.5KW |
|
Specification and quantity of oil pot electric heating tube |
20*280 1500W 6 |
|
Electric heating power of oil pot (KW) |
8KW |
|
Tank thickness mm (inside and outside) |
4 3 3 |
|
Integrated size of water and oil pot (mm) |
1980*930*1700 |
|
Width of the middle platform (mm) |
800 |
Application field
Food: artificial butter, jam, mayonnaise.
Cosmetics: face cream, cream, lotion, toothpaste, dye paste, ionic perm, dioxygenated milk, etc.
Medicine: various ointments (dermatitis tablets), antibiotics, injections.
Comprehensive: resin coatings, paints, shoe polish, chemical fibers, etc.
Pharmaceutical industry: latex, emulsion, ointment (ointment), suppository, oral syrup, etc.
Chemical industry: latex, sauce, saponification products, paints, coatings, resins, adhesives, etc.
Food industry: sauces, cheese, oral liquids, baby food, chocolate, carbohydrates, etc.
Daily chemical industry: shampoo, shower gel, shampoo, laundry detergent, hand sanitizer, etc.
Home
Product
Emulsifier series
High shear homogenization emulsifying unit
350L high cut homogenization emulsification unit 
