Product features
Planetary motion structure:
There are two or three multi-layer blade agitators and 1-2 automatic scrapers inside the kettle.
The agitator revolves around the axis of the kettle body while also rotating at different speeds around its own axis, causing the material to undergo complex movements inside the kettle body.
High shear and strong dispersion ability:
The high-speed dispersing disk generates strong collisions and shearing with the mixed materials, achieving efficient dispersion.
The low-speed stirring blade provides up and down flipping and shear force, suitable for mixing high viscosity materials.
Precision temperature control system:
The kettle body adopts a double-layer jacket design, supporting electric heating, steam heating, or thermal oil circulation, with a temperature control accuracy of ± 1 ℃.
Meet the requirements of thermosensitive materials and ensure temperature stability during the mixing process.
Vacuum operation capability:
Optional vacuum pump can be used to achieve defoaming, dehydration or vacuum reaction processes in a sealed environment.
Vacuum degree ≤ -0.098Mpa, ensuring stable operation of materials under vacuum.
Modularity and ease of maintenance:
The mixing paddle and dispersing disc can be quickly replaced to adapt to different material characteristics.
The design separates the kettle body from the main engine, supporting the rotation of multiple kettle bodies to improve production efficiency.
Hydraulic or electric lifting system, easy to clean and maintain.
Product parameters
|
Mixer |
Design volume |
80L |
|
Working volume |
64L |
|
Low speed mixing system |
Stirring power |
7.5KW |
|
Revolution speed |
0-65rpm/min |
|
Rotational speed |
0-95rpm/min |
|
Mixing blade form |
Spiral fried dough twists |
|
Material |
304 stainless steel |
|
High-speed decentralized system |
Strong dispersion speed |
2000rpm/min (adjustable) |
|
Distributed motor |
5.5KW |
|
Dispersion disk diameter |
100mm |
|
Material |
304 stainless steel |
|
Scraping the wall |
Quantity |
1 group |
|
Material |
SUS304 and Teflon |
|
Speed |
Consistent with the planetary revolution speed |
|
Lifting system |
Power up and down |
1.5 Hydraulic |
|
Elevating height |
600mm |
|
Vacuum system |
Vacuum power |
1.5kw |
|
Vacuum degree |
≤－0.098Mpa |
|
Jacket |
Double layered jacket, can be heated or cooled by water or oil |
Applicable fields
1. Energy: various battery slurries and pastes (lithium batteries, nickel chromium batteries, nickel hydrogen batteries, fuel cells, power batteries, etc.);
2. Electronic appliances: solder paste, ceramic paste, magnetic materials, silicone ink, electronic adhesive, PVC plastic, electronic appliance sealing adhesive, hot melt adhesive, various precious metal powders and pastes;
3. Chemicals: various sealants, adhesives (silicone sealant, polysulfide sealant, polyurethane sealant, hollow glass sealant, waterproof sealant, structural sealant, anaerobic adhesive, stone adhesive, mold adhesive, etc.), synthetic resin rubber, ink, putty, abrasives (paste), wax products, synthetic rubber, synthetic resin, various powder materials, ceramic pigments;
4. Pharmaceuticals: various soft ointments, high polymer gel (medical patches, children's antipyretic patches, cold quick patches, ice patches, eye patches), dental products;
5. Cosmetics and daily chemicals: skin cream, lipstick, lipstick, lotion, gel, facial mask, eye black, foundation make-up, nail polish, toothpaste, soap;
6. Food: a mixture of various paste and paste like substances, seasonings, jams, chocolate pastes.
Core structure and performance characteristics
High speed mixing without dead angle: the equipment is equipped with a spiral Fried Dough Twists type agitator and an automatic scraper. The agitator rotates at a high speed while rotating around the kettle body. It can mix materials evenly through strong shearing and kneading. The scraper can scrape materials attached to the barrel wall in real time to avoid material residue, which solves the problem of mixing blind areas of traditional mixers. Some models can also replace different forms of agitator blades such as multi-layer blade and frame based on material characteristics.
Function adaptation to multiple processes: Adopting a planetary gear reducer design, it not only has high mechanical efficiency and low noise, but also saves power consumption and equipment space. The double-layer jacket structure can flexibly adapt to processes with different temperature control requirements; The vacuum system can effectively remove bubbles from materials, especially suitable for the production of products with strict requirements for bubble content such as sealants and battery slurries.
Safe, stable, and easy to operate: Most models are equipped with comprehensive safety protection mechanisms, and some food specific models are equipped with bucket detection devices. Only when the bucket and safety cover are installed in place can the equipment be started. If the safety cover is lifted, it will automatically shut down. At the same time, an integrated control method is adopted, and some high-end models are equipped with waterproof control panels that can set time and speed, making operation convenient and reducing human error. However, its transmission box structure is complex, and the subsequent maintenance difficulty and cost are higher compared to ordinary mixers.
