Working principle
The stirring blade achieves planetary motion of revolution and rotation, and its speed can be adjusted by PLC and touch screen. This movement method causes the material to undergo complex movements, subjected to strong dispersion and compression, thereby ensuring that the material is fully dispersed and mixed.
Structural composition
It mainly consists of a reduction motor, a cover, a planetary carrier, a mixer, a scraper, a material bucket, a double column hydraulic lifting system, a vacuum system, and a frame.
Product parameters
|
Mixer |
Design volume |
100L |
|
Working volume |
80L |
|
Low speed mixing system |
Stirring power |
7.5KW |
|
Revolution speed |
0-65rpm/min |
|
Rotational speed |
0-95rpm/min |
|
Mixing blade form |
Spiral fried dough twists |
|
Material |
304 stainless steel |
|
High-speed decentralized system |
Strong dispersion speed |
2000rpm/min (adjustable) |
|
Distributed motor |
5.5KW |
|
Dispersion disk diameter |
100mm |
|
Material |
304 stainless steel |
|
Scraping the wall |
Quantity |
1 group |
|
Material |
SUS304 and Teflon |
|
Speed |
Consistent with the planetary revolution speed |
|
Lifting system |
Power up and down |
1.5 Hydraulic |
|
Elevating height |
600mm |
|
Vacuum system |
Vacuum power |
1.5kw |
|
Vacuum degree |
≤-0.098Mpa |
|
Jacket |
Double layered jacket, can be heated or cooled by water or oil |
Application field
1. Energy: various battery slurries and pastes (lithium batteries, nickel chromium batteries, nickel hydrogen batteries, fuel cells, power batteries, etc.);
2. Electronic appliances: solder paste, ceramic paste, magnetic materials, silicone ink, electronic adhesive, PVC plastic, electronic appliance sealing adhesive, hot melt adhesive, various precious metal powders and pastes;
3. Chemicals: various sealants, adhesives (silicone sealant, polysulfide sealant, polyurethane sealant, hollow glass sealant, waterproof sealant, structural sealant, anaerobic adhesive, stone adhesive, mold adhesive, etc.), synthetic resin rubber, ink, putty, abrasives (paste), wax products, synthetic rubber, synthetic resin, various powder materials, ceramic pigments;
4. Pharmaceuticals: various soft ointments, high polymer gel (medical patches, children's antipyretic patches, cold quick patches, ice patches, eye patches), dental products;
5. Cosmetics and daily chemicals: skin cream, lipstick, lipstick, lotion, gel, facial mask, eye black, foundation make-up, nail polish, toothpaste, soap;
6. Food: a mixture of various paste and paste like substances, seasonings, jams, chocolate pastes.
Product features
Planetary motion structure:
There are two or three multi-layer blade agitators and 1 to 2 automatic scrapers inside the kettle.
The agitator revolves around the axis of the kettle while also rotating at different speeds around its own axis, causing the material to undergo complex movements inside the kettle and achieve high-speed mixing.
High shear and strong dispersion ability:
The high-speed dispersion disk generates strong collisions and shearing with the mixed materials, achieving high-speed dispersion.
The low-speed stirring blade provides up and down flipping and shear force, suitable for mixing high viscosity materials.
Precision temperature control system:
The kettle body adopts a double-layer jacket design, supporting electric heating, steam heating, or thermal oil circulation, with a temperature control accuracy of ± 1 ℃.
Meet the requirements of thermosensitive materials and ensure temperature stability during the mixing process.
Vacuum operation capability:
Optional vacuum pump can be used to achieve defoaming, dehydration or vacuum reaction processes in a sealed environment.
Vacuum degree ≤ -0.098Mpa, ensuring stable operation of materials under vacuum.
Modularity and ease of maintenance:
The mixing paddle and dispersing disc can be quickly replaced to adapt to different material characteristics.
The design separates the kettle body from the main engine, supporting the rotation of multiple kettle bodies to improve production efficiency.
Hydraulic or electric lifting system, easy to clean and maintain.